Process Analyser and Sampling Systems

About the Course

The analysis of process liquids and gases in today’s oil, gas and chemicals industries requires accurate knowledge of composition and make up of process fluids. This in turn means accurate measurement of those compositions. Without measurement, there can be no control and no information as to the state of the process. Similarly, we have no way of knowing if we are causing environmental damage without this type of monitoring. 

With the advancement in computer applications and electronics, analyzers have gained popularity in recent years. They have taken the spot sampling capability of a laboratory and converted into a continuous sampling system. With continuous sampling, the process variable is being analysed on a continuous basis with a much faster update time. Faster update time has given the analyzer the ability to be used for control purposes.

This 5-day dynamic Process Analyser and Sampling Systems training course is tailored to professionals seeking in-depth knowledge and hands-on experience in Process Analysers & Analytical Instrumentation. Delegates will explore the critical role of analytical instruments in industrial processes, focusing on efficient sampling techniques, process analysers' functionality, and data interpretation. It provides a unique blend of theoretical insights and practical applications, ensuring delegates acquire the skills to optimise analytical processes in diverse industrial settings.

Core Objectives

The delegates will achieve the following objectives:

• Evaluate and select appropriate sampling techniques for specific industrial processes
• Demonstrate proficiency in the setup and calibration of process analysers
• Analyse and interpret data generated by process analysers for real-time decision-making
• Implement effective maintenance strategies for process analysers and sampling systems
• Design sampling systems tailored to the unique requirements of different industries
• Apply quality control measures to ensure the accuracy and reliability of analytical results
• Understand how to troubleshoot common issues in process analysers and sampling systems
• Develop strategies for integrating process analysers into overall process control systems

Training Approach

This training course employs a blended learning approach, combining interactive classroom sessions. Real-life case studies and practical exercises will reinforce theoretical concepts, offering delegates a hands-on experience. The training materials cater to diverse learning styles, fostering engagement and knowledge retention.

The Attendees

This training course is intended for those working in process plants and plant laboratories seeking knowledge and skills in analytical measuring instruments and process analysers, including technical staff on all types of oil, gas, refineries, petrochemical, and other process plants. It will also benefit laboratory personnel who work closely with plant personnel and should understand the types of process instruments used and any associated limitations.

Likewise, it will be valuable to the professionals but not limited to the following:

• Instrumentation Engineers
• Measuring Engineers
• UD Engineers & Supervisors
• Online Instrument Analyser Personnel
• Analytical Instrument Personnel
• Process Operators and Supervisors

Daily Discussion

DAY ONE: INTRODUCTION TO PROCESS ANALYSER AND SAMPLING SYSTEMS 

• Importance of Analytical Instruments
• Overview of Sampling Techniques
• Key Components of Process Analysers
• Quality Factors
• Precision, Accuracy
• Standard Deviation & Variance

DAY TWO: PROCESS ANALYSERS FUNCTIONALITY

• Types and Classification of Process Analysers
• Principles behind Analytical Instrumentation
• Calibration Techniques for Analytical Instruments
• pH Electrodes and Analyser
• Conductivity and TDS Analysis 

DAY THREE: GAS CHROMATOGRAPHY

• Principles of Gas Chromatography
• GC Principle – Instrumentation Aspects
• Quality Assurance & Tools
• Maintenance
• Troubleshooting

DAY FOUR: COMBUSTION CONTROL & PROCESS ANALYSERS

• Oxygen Analysis
• Dissolved Oxygen Analyser
• H2S Analyser
• Hardness Analyser
• Density Measurements
• Vapour Pressure Measurements & Analysis
• LEL Combustible Gas Detectors

DAY FIVE: DATA INTERPRETATION AND REAL-TIME MONITORING

• Analysing Data from Process Analysers
• Interpreting Analytical Results
• Strategies for Real-time Monitoring
• Integration with Overall Process Control Systems
• Future Trends in Process Analysers and Sampling Systems