Waste Heat Recovery Systems

About the Course

As environmental concerns grow and regulatory frameworks become more stringent, industries face increasing pressure to adopt solutions that minimise their carbon footprint. In response, organisations are turning to innovative energy-efficient technologies that help them comply with environmental regulations and reduce operational costs. Waste heat recovery has emerged as a vital strategy in this context, offering a practical way to capture and repurpose wasted energy from industrial processes. By harnessing excess heat that would otherwise be lost, companies can significantly reduce their energy consumption and improve their overall operational efficiency. As industries strive to balance profitability with environmental responsibility, waste heat recovery continues to be a crucial component of sustainable energy management practices.

This 5-day comprehensive Waste Heat Recovery Systems training course is designed to provide delegates with the knowledge and skills to optimise energy use in various industries. As energy efficiency and sustainability become key goals, waste heat recovery is a critical strategy for maximising energy savings and reducing environmental impact. Technical and practical aspects equip delegates with the tools to design, implement, and maintain effective systems. Focusing on energy savings, cost reduction, and sustainability, this program addresses all stages of waste heat recovery, from design to operation and optimisation. Delegates will learn about the latest technologies, integration techniques, and performance monitoring to enhance the efficiency and profitability of waste heat recovery systems.

Core Objectives

The delegates will achieve the following objectives:

• Explain the importance of waste heat recovery in improving energy efficiency and reducing environmental impacts across industries
• Utilise design strategies to integrate waste heat recovery systems into industrial operations for optimal energy savings
• Evaluate the effectiveness of different waste heat recovery technologies based on operational data and environmental considerations
• Assess the economic feasibility of waste heat recovery systems
• Develop a comprehensive waste heat recovery system plan for specific industrial applications
• Formulate strategies for the ongoing optimisation, monitoring, and maintenance of waste heat recovery systems to maximise energy savings and efficiency

Training Approach

This training course utilizes a blend of theoretical learning and hands-on practical exercises to ensure delegates fully grasp the concepts of waste heat recovery systems. Interactive discussions, case studies, and real-world scenarios will be employed to help participants apply their knowledge in diverse industrial settings. Additionally, delegates will gain valuable insights through group activities, system simulations, and performance assessment techniques to enhance their problem-solving and decision-making skills.

The Attendees

This training course is ideal for professionals working in industries focused on improving energy efficiency and reducing operational costs.

It will be valuable to the professionals but not limited to the following:

• Process Engineers
• Plant Operations Managers
• Environmental Engineers
• Mechanical Engineers
• Energy Managers and Auditors
• Industrial Engineers
• Maintenance Engineers
• Project Managers
• HVAC Technicians
• Facility Managers
• Operations Supervisors

Daily Discussion

DAY ONE: UNDERSTANDING WASTE HEAT RECOVERY SYSTEMS

• Overview and Their Role in Industrial Processes
• Types of Waste Heat Sources and Recovery Methods
• Heat Transfer Principles
• Common Heat Exchangers and Technologies Used in Recovery Systems
• Efficiency Improvements through Waste Heat Recovery
• Regulatory Standards and Guidelines

DAY TWO: DESIGN AND IMPLEMENTATION

• Steps Involved in Designing a Waste Heat Recovery System
• Sizing and Capacity Calculation for Heat Recovery Equipment
• Selection of Heat Exchangers, Boilers, and Heat Recovery Systems
• System Integration Considerations: Heat Recovery in Existing Facilities
• Key Factors for Optimising System Design for Energy Savings
• Project Management Considerations for Successful Implementation

DAY THREE: TECHNOLOGIES AND EQUIPMENT

• Heat Exchanger Types and Their Applications
• Waste Heat Boilers and Steam Generators for Energy Recovery
• Organic Rankine Cycle (ORC) and Its Role in Energy Recovery
• Heat Pump Systems
• Thermoelectric Generators and Emerging Technologies
• Materials and Technologies for Enhancing Heat Transfer Efficiency 

DAY FOUR: OPERATION AND MAINTENANCE

• Best Practices for Operating Waste Heat Recovery Systems
• Key Performance Indicators (KPIs) for Evaluating System Efficiency
• Routine and Preventive Maintenance Strategies
• Troubleshooting Common Operational Issues in Heat Recovery Systems
• Monitoring System Performance with Data Analytics
• Reducing Downtime through Predictive Maintenance Techniques 

DAY FIVE: ADVANCED APPLICATIONS AND INTEGRATION

• Integration of Waste Heat Recovery Systems with Renewable Energy Solutions
• Advanced Control Systems and Automation for Optimising Heat Recovery
• Heat Recovery from Unconventional Sources (e.g., Industrial Waste, Flue Gases)
• Integration of Waste Heat Recovery in Combined Heat and Power (CHP) Systems
• Evaluating the Scalability and Adaptability of Waste Heat Recovery Solutions
• Addressing Industry-specific Challenges and Applications for Heat Recovery Systems