About the Course

This 5-day interactive Maintenance and Reliability Performance Management training course is a comprehensive programme designed to equip delegates with the knowledge and skills to effectively manage and enhance maintenance and reliability performance. Through interactive discussions, case studies, and practical exercises, delegates will gain a solid understanding of maintenance metrics, Key Performance Indicators (KPIs), and the design of effective metrics aligned with organisational goals. They will explore cost and risk management strategies to optimise maintenance performance and mitigate operational risks. It also focuses on data management and analysis for maintenance performance, covering topics such as data needs, collection methods, asset hierarchy, and the utilisation of ISO 14224. Delegates will learn techniques for failure analysis, reliability engineering, root cause analysis, and proactive maintenance planning. They will explore preventive and predictive maintenance strategies, budgeting, resource allocation, and equipment criticality analysis. It emphasizes continuous improvement and performance enhancement, establishing meaningful KPIs, measuring performance, conducting maintenance audits, and implementing continuous improvement strategies.

The delegates will possess a comprehensive toolkit of maintenance and reliability performance management strategies, enabling them to optimise maintenance operations, improve asset reliability, and achieve operational excellence. The collaborative learning environment fosters the practical application of knowledge to real-world maintenance challenges.

Core Objectives

This training course aims to equip participants with the knowledge and skills to optimise maintenance and reliability performance, utilising effective metrics, data analysis, and continuous improvement strategies.

The delegates will achieve the following objectives:

• Learn key concepts and principles of maintenance performance management
• Apply data analysis techniques to enhance maintenance decision-making
• Analyse failures and implement proactive maintenance strategies
• Evaluate and optimise maintenance planning and resource allocation
• Develop continuous improvement strategies for maintenance and reliability performance

Training Approach

This training course uses engaging teaching methods to ensure effective learning. The programme includes dynamic lectures for presenting theoretical concepts and real-world case studies to illustrate application. Interactive group activities and hands-on workshops facilitate practical skills development. Personal reflection tasks are embedded to deepen understanding, and open forum discussions provide a space for questions and sharing experiences. The teaching approach prioritises active participation, encouraging learners to bring industry challenges.

The Attendees

This training course includes professionals managing, executing, or supervising maintenance & reliability operations within their organisations. It will significantly benefit individuals looking to enhance their knowledge and skills, drive efficiency, and initiate continuous improvement in industrial maintenance & reliability.

Likewise, it will be valuable to the professionals but not limited to the following:

• Maintenance Managers & Supervisors
• Reliability Engineers & Specialists
• Maintenance Planners
• Maintenance Schedulers
• Maintenance Specialists
• Asset Managers
• Operations Managers & Supervisors

Daily Discussion

DAY ONE: INTRODUCTION TO MAINTENANCE AND RELIABILITY PERFORMANCE MANAGEMENT 

• Importance and Benefits
• Key Concepts and Principles
• Maintenance Metrics and Key Performance Indicators (KPIs)
• Designing Effective Maintenance Metrics and KPIs
• Cost and Risk Management in Maintenance Performance

DAY TWO: MAINTENANCE WORK MANAGEMENT

• Maintenance Planning and Scheduling Techniques
• Preventive and Predictive Maintenance Strategies
• Maintenance Budgeting and Resource Allocation
• Equipment Criticality Analysis
• Optimisation of Maintenance Strategies

DAY THREE: FAILURE ANALYSIS AND RELIABILITY ENGINEERING

• Failure Analysis Techniques in Maintenance
• Reliability Engineering Principles and Concepts
• Root Cause Analysis and Corrective Actions
• Failure Modes and Effects Analysis (FMEA)
• Reliability Centered Maintenance (RCM) Methodology

DAY FOUR: DATA MANAGEMENT AND ANALYSIS FOR MAINTENANCE PERFORMANCE

• Maintenance Data Needs and Collection Methods
• Data Analysis Techniques for Maintenance Performance
• Asset Hierarchy and its Role in Maintenance Management
• ISO 14224 and its Application in Maintenance Data Management
• Data Visualisation and Reporting for Maintenance Performance

DAY FIVE: CONTINUOUS IMPROVEMENT AND PERFORMANCE ENHANCEMENT

• Key Performance Indicators (KPIs) for Maintenance Performance
• Benchmarking and Performance Measurement
• Maintenance Audits and Assessments
• Continuous Improvement Strategies in Maintenance
• Establishing a Culture of Maintenance and Reliability Excellence