Corrosion Control in the Oil & Gas Industry

About the Course

Corrosion control is a critical discipline within the oil & gas industry, aimed at preventing or mitigating the damaging effects of corrosion on infrastructure, equipment, and pipelines. The presence of corrosive elements and harsh environmental conditions makes the industry particularly susceptible to corrosion-related challenges. When left unmanaged, corrosion can lead to costly repairs, unplanned downtime, and even catastrophic failures, posing significant operational and safety risks. This 5-day comprehensive Corrosion Control in the Oil & Gas Industry training course equips professionals with the knowledge and practical skills to monitor, assess effectively, and control corrosion, ensuring operational continuity and asset longevity. By focusing on industry standards such as API and ASME, delegates will be guided on the best practices for corrosion management in line with global regulatory frameworks.

Delegates will gain an in-depth understanding of corrosion mechanisms, monitoring techniques, and prevention strategies tailored specifically for the oil & gas sector. It will cover proven methods to mitigate corrosion, from coatings and inhibitors to cathodic protection systems, providing theoretical knowledge and hands-on application. They will also explore integrating corrosion control strategies into asset management and maintenance, ensuring sustainable operations. With an emphasis on safety, cost-efficiency, and regulatory compliance, which prepares delegates to effectively implement corrosion control measures that minimise risks and maximise the lifespan of critical infrastructure. Delegates will be equipped to enhance their organisation's corrosion management efforts, driving improved performance and regulatory adherence.

Core Objectives

The delegates will achieve the following objectives:

• Remember the fundamental corrosion mechanisms and types of corrosion encountered in the oil & gas industry
• Explain the impact of corrosion on oil & gas infrastructure and operations
• Utilise corrosion monitoring techniques and detection methods to assess the condition of industrial assets in real-world environments
• Evaluate various corrosion prevention measures and their effectiveness based on asset types and environmental factors
• Assess the risks associated with corrosion and make decisions regarding the most appropriate mitigation and repair strategies
• Design and implement corrosion control systems that align with industry standards (API, ASME) to optimise asset integrity and sustainability
• Integrate best practices for ongoing corrosion management

Training Approach

This training course combines interactive lectures, practical demonstrations, and hands-on exercises to reinforce key corrosion control concepts. Delegates will engage in group discussions and case study analysis to deepen their understanding and apply learned techniques to real-world scenarios.

The Attendees

This training course benefits professionals directly involved in managing, maintaining, and monitoring assets in the oil & gas industry.

It will be valuable to the professionals but not limited to the following:

• Corrosion Engineers
• Maintenance Engineers
• Asset Integrity Managers
• Materials Engineers
• Operations Managers
• Plant Managers
• Safety Officers
• Project Engineers
• Quality Control Inspectors
• Reliability Engineers
• Environmental Engineers
• Oil & Gas Facility Supervisors
• Manufacturing Engineers
• Mechanical Engineers

Daily Discussion

DAY ONE: INTRODUCTION TO CORROSION IN OIL & GAS INDUSTRY

• Overview of Corrosion Mechanisms
• Types of Corrosion: Galvanic, Pitting, Crevice, and Stress Corrosion
• Corrosion Factors in Oil & Gas Environments
• The Impact of Corrosion on Oil & Gas Infrastructure and Operations
• Material Selection and Its Role in Corrosion Prevention
• Industry Standards and Regulations for Corrosion Control 

DAY TWO: CORROSION MONITORING AND DETECTION METHODS

• Corrosion Monitoring Techniques: Visual Inspection, Ultrasonic Testing, etc.
• Electrochemical and Non-destructive Testing Methods
• Use of Corrosion Probes and Sensors for Real-time Monitoring
• Corrosion Rate Measurement and Data Analysis
• Inspection Protocols and Strategies for Different Assets
• Role of Advanced Technologies in Corrosion Detection

DAY THREE: CORROSION CONTROL MEASURES AND PREVENTION TECHNIQUES

• Coatings and Linings: Types, Selection, and Application
• Cathodic Protection Systems: Design and Maintenance
• Inhibitors and Chemicals: Role in Corrosion Prevention
• Design Modifications for Corrosion Resistance
• Risk-based Approach for Corrosion Control
• Best Practices for Corrosion Control in Pipelines and Storage Tanks

DAY FOUR: CORROSION MITIGATION STRATEGIES AND REPAIR TECHNIQUES

• Repair and Rehabilitation Methods for Corroded Assets
• Surface Preparation and Treatment for Corrosion Prevention
• Welding and Joining Techniques for Corrosion-resistant Materials
• Corrosion-resistant Alloys and Composites in Oil & Gas Applications
• Maintenance Scheduling and Prioritisation for Corrosion-prone Assets
• Successful Corrosion Mitigation in Oil & Gas 

DAY FIVE: PRACTICAL CORROSION CONTROL APPLICATIONS AND MAINTENANCE IN OIL & GAS

• Maintenance Strategies for Corrosion Prevention Systems
• Inspection Methods and Tools for Ongoing Corrosion Monitoring
• Troubleshooting Common Corrosion-related Failures in the Field
• Field Applications of Coatings, Inhibitors, and Cathodic Protection Systems
• Best Practices for Repair and Rehabilitation of Corroded Assets
• Regulatory Compliance and Industry Standards in Corrosion Management